How Kalani reduces textile waste in the production of bed linen

How Kalani reduces textile waste in the production of bed linen

At Kalani, every metre of fabric matters, we reduce textile waste. Producing ethically, sustainably, and without waste isn’t optional—it’s our mission. And one question often comes up: what happens to the fabric offcuts from the production of our bed linen?

Spoiler alert: they’re not wasted—they’re upcycled.

“Nothing is lost, everything is transformed”

In our zero-waste approach, we are committed to reducing waste from the design phase.

We take action at various levels to avoid waste:
Smart product design: formats are created to optimise the use of fabric rolls.
• Creative reuse of offcuts: leftovers are repurposed into other products.

Soft & Eco-Friendly Sleep Masks

This is our zero-waste bestseller: the Kalani sleep mask, made from offcuts of organic cotton (jersey or sateen) used in the production of our sheets and duvet covers. They’re ultra-soft, GOTS & Fairtrade certified, and come in a lovely matching pouch—also made from offcuts and produced in limited editions depending on our production cycles.

Discover here: Kalani Sleep Masks

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Clever & Sustainable Tote Bags

Each Sateen, Percale or Jersey duvet cover is carefully folded and placed in a reusable fabric bag (tote-style) made from offcuts left over from cutting larger pieces.

This tote bag:
• Replaces single-use packaging
• Becomes a practical and durable everyday bag
• Can also be used to store a full bed set in your cupboard
• Is made from the same soft, organic, and long-lasting fabrics

And Why Not… Zero-Waste Gift Wrapping?

You might have seen our article about furoshiki—the Japanese fabric gift-wrapping technique.

It’s a concept we love at Kalani. While we don’t yet produce furoshikis from our offcuts, we are considering offering upcycled fabric squares for your gift wrapping or DIY creations.

Psst: your old sheets can also become furoshiki, tea towels, or bulk bags!

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